Laser-scored Tear Line

While seemingly a simple detail, it pays to know how to choose the right tear notch for your custom packaging. A tear notch in a packaging pouch allows the end-user to easily access the contents within a sealed package without needing any scissors. An intact tear notch also tells the consumer that the package has not been tampered with.

We typically apply tear notches directly beneath the heat seal region. On tamper-proof packaging, you'll see this right below the factory-sealed area. Usually, a tear notch is located just above the zip closure, if there is one.

TIP: For pouches with zippers, the optimal place for tear notches is 0.25 inches from the zipper. 0.5 inches below the seal zone is a great placement for pouches with zippers and hang holes. If the pouch has no zipper or hang hole, 0.375 inches from the top is the best location for tear notches.